AMPELITE – Commercial Roofing – webglas S-996 GC

WEbglas s-996 GC – Corrosion Resistant Trafficable Fibreglass Roofing

cost effective commercial roofing
Great range of profiles
Great range of profiles
Great range of profiles
Bromine Free - Group 3 Surface Finish
Excellent spanning
Great range of profiles
Webglas S-996 GC has been proving its worth in New Zealand since 1995, designed for buildings where steel and other roofing or wall cladding materials deteriorate or corrode at an unacceptable rate. Webglas S-996 GC is reinforced with a heavy gauge woven glass mat which provides continuous strength and protection in every direction. The overall strength is such that safety mesh is not required. This is of particular importance in chemically aggressive and corrosive environments where safety mesh can erode and traditional steel roofing and cladding can quickly deteriorate. Complete buildings can be roofed and clad with Webglas GC which can be manufactured to match most steel roofing colours, or translucent to transmit natural light. For extreme environments, where high levels of
acids or alkalines may occur, Webglas S996+ which incorporates vinyl ester resins, will provide additional protection.

Webglas S996 is protected by the same highly UV-resistant gel coat as used on our Wonderglas S-996 which is the ultimate impenetrable barrier, reducing surface erosion and loss of light transmission to negligible proportions. Highly resistance to a wide range of chemicals and very low surface erosion, Webglas S996 warranty covers light transmission and structural integrity for 20 years.

Webglas S996 is manufactured using Ampelite’s Proprietary SL Group 3 ‘Bromine Free’ Fire
Retardant Resin System. Surface Finish Properties have been tested to ISO 5660 and achieved a group number 3 performance in accordance with NZBC Verification Method C/VM2 Appendix and is manufactured in strict accordance with the New Zealand standard AS/NZS 4256, Parts 1 & 3: 1994.6, Standards License No.SMKB20116.

MAIN BENEFITS

  • The standard thickness of 2.2mm
  • Foot traffic safe – no safety mesh required
  • Woven mat provides greater spanning capacity
  • Surface Protected by S996, ultimate impenetrable barrier.
  • Full proprietary fixing system and accessories available
  • Available in all current and superseded profiles
  • Available in clear, Opal and IR heat reducing sheeting
  • Can be manufactured to match most steel roofing colours
  • Corrosion resistant
  • Surface Finish Properties – group number 3
  • 30 years in the market

Applications

  • Public buildings and schools, or wherever there may be access to the roof.
  • Fertilizer and Agricultural Chemical Plants.
  • Corrosive Chemical processing
  • Petrochemical environments
  • Wastewater Treatment
  • Marine Environments
  • Mining Industry
  • Paper and pulp manufacturing
  • Salt extraction and desalination plants
  • Power Stations

Webglas S-996 GC – Sheeting Information

PLANNING

Light and Heat Transmission

LIGHT & HEAT TRANSMISSION 2.2mm

COLOUR LIGHT (%) HEAT (%)
Clear6066
Opal5660
Available Profiles & Spanning Capacity
All current profiles such as Corrugated, 5 rib, LT7, BB900, etc. plus most superseded profiles are available.
Please download our list of popular profiles

PROFILES & SPANNING CAPACITIES

SHEET APPLICATION STRIP LIGHTING *COMPLETE ROOF
ProfileFastener SpacingFixing per SQMTR1.5 KPAMaximum
CorrugatedEvery 2nd crest6.519001500
5 RibEvery crest5.225001700
Steelspan, TopspanEvery crest529002100
Metric,Windek,MC1000Every crest424001600
BB90Every 3rd crest3.827001700
SupersixEvery 2nd crest3.329002100
LT7Every 2nd crest3.927001700

Concentrated loads as per AS1170.2. For information regarding recommended spans in high wind and cyclonic regions, please contact your local Ampelite office.

EXPANSION DATA

MATERIALS EXPANSION COMPARISON 0°-40° TEMPERATURE VARIATION. SHEET LENGTH 12 METERS
WEBGLAS GCFIBERGLASSPOLYCARBONATESTEELALUMINIUM
Thermal Expansion9.1mm14.4mm32.4mm5.8mm11.5mm
Thermal Co-efficient1.9 x 10-5 cm/cm°C3.0 x 10-5 cm/cm°C6.75 x 10-5 cm/cm°C6.75 x 10-5 cm/cm°C2.4 x 10-5 cm/cm°C

PHYSICAL PROPERTIES

PHYSICAL PROPERTIES
Tensile Strength111 Mpa
Impact Strength10 Joules
Shear Strength90 Mpa
Modulus of Elasticity5300 Mpa
Compressive Strength151 Mpa
Flexural Strength181 Mpa
Specific Gravity1.6
Thermal Expansion1.9 x 10-5 cm/°C
Thermal Conductivity0.096 watt/m°C
Water Absorption.2% in 24hrs./26°C
Recommended Service Temperature Range-20° to +95°C

Technical Support
Projects involving corrosive environments often require supportive evidence regarding product suitability or manufacturer’s recommendations regarding the use of a particular material. Ampelite can provide extensive technical support to the extent of product development if necessary.

Please contact your local Ampelite office if you require this service.

AMPELITE – WEBGLAS S-996 GC

Correct installation is important

Ampelite sheeting shall be installed in accordance with Ampelite fixing instructions and with AS/NZS 1562.3:1996, Design and installation of sheet roof and wall cladding, Part 3: Plastic. The requirements of the NZ building code and the NZ Metal Roofing Manufactures Association Code of Practice.
In corrosive environments, we recommend that

All fixings are Stainless Steel.

All fixings are metal profile washers and EDPM seals.

Flashing & Capping

We recommend that all be Stainless Steel.
Please download a copy of the Webglas Installation Guide.

Accessories

Ampelite has a large range of accessories available to help make the installation of Webglas GC quick and professional. These accessories include a range of self-drilling that oversize the fastener holes as they pass through the sheet and self-adhesive tapes and profiled form filler strips for vermin protection.

Please note these additional important requirements

Webglas sheeting matching positive fixed profiles shall be installed using the fastening length applicable to the main cladding and a. This combination gives a secure and weather tight finish. The fixing screws should not be over tightened to an extent that the sheet buckles, allowing water penetration at the seal or sheet overlap.
Fixing should be made at every crest at both ends of the sheet, and every second crest at intermediate purlins.
Normally safety mesh is not required under Webglas, but if sheeting is in CONTACT WITH SAFETY MESH a Protective Fibreglass Protective Strip should be installed over the safety mesh, to avoid fracturing of the underside of the sheet.
Where END LAPPING is required a minimum of 300 mm overlap is essential. On profiles such as corrugated, 5-rib or similar, we recommend the use of 25 mm Lap Seal Tape at the top and bottom edges of the purlin. This ensures the strips are concealed. For Decking profiles, two continuous beads of a clear non-hardening sealer (i.e. silicone), must be applied across the full width of the decking within the overlap. End lapping should only be applied to roofs with a minimum pitch of 5°.
IMPORTANT: Ampelite sheeting should be installed by pre-drilling oversize holes to allow for expansion and contraction. The basic calculation is 0.75 mm per lin. /m, plus shank diameter of the screw. Do not over tighten screws.
EXAMPLE: 10 m sheet – 10 (m) x 0.75 (mm) + 4 mm (fastener) =11.5 mm pre-drilled hole.

Clip Fixed Decking

Ampelite sheeting matching clip-fixed deck profiles shall be installed in conjunction with the main cladding and should be side lapped with overlaps on both sides (Ampelite sheets have 2 female laps). Fixing of sheets should be carried out in the same manner and practice as those stated for positive fixed profile roofing.

Wall Cladding

Pan fixing is required at each girt, and the use of the correct Ampelite washer and seal ensures a weather-tight seal. Over tightening must be avoided. Fixing shall occur in every pan at both ends of the sheeting, and every other pan at intermediate grits.

Cyclone Zone Installation

Installation in cyclone-prone areas follows the recommendations and code for normal fixing, but further specific requirements must be met. Please contact your local Ampelite office for the latest information.

Storage

The sheeting should always be stored in a dry and fire-safe area. Do not store heavy materials on top of sheets as they may fracture.

Recycling and disposal

Fibreglass sheeting is not recyclable and should be disposed of in a landfill. Do not incinerate fibreglass off-cuts as burning produces acrid smoke and noxious, toxic fumes.

Trafficable

Webglas sheeting is a trafficable material. Sheets should be handled with care to avoid damage. Guarantees will not apply to sheeting that has been damaged in handling or mechanical damage.

Safety Data

There are no ill effects from handling ‘Ampelite’ Fibreglass sheets as a finished product.

Some exposure to air-borne particles occurs on the drilling, cutting and trimming of the material. Although there are no known cases of harmful effects, even after long term exposure, it is recommended to take certain precautionary steps.
 

Effects of Exposure to Dust Particles

  • Eye (contact) Can cause irritation. Appropriate eye protection should be worn. If irritation occurs due to exposure to dust particles, wash eyes with running water using an eye bath or wash bottle. If irritation persists seek medical attention.
  • Skin (contact) Can cause irritation. Shower thoroughly using soap and a cloth or sponge.
  • Inhalation (breathing) Dust masks are recommended although particles are not respirable.
  • Ingestion (swallowing) Non-toxic. Extensive studies have revealed no serious effects.

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Accessories & Fixings

Cleaning and Maintenance